Concrete Repair & Restoration

Multi-unit and commercial properties need more than a good floor: they need notice to residents, phased access, documentation and a single point of contact. We work to the engineer's or manager's specification, provide certificates of insurance and product data, and plan the work so the building keeps functioning.

Related: concrete coating services.

Most garage and basement cracks are shrinkage cracks from the concrete curing, and they're routinely treated before coating. We're a flooring contractor, not engineers, so we won't tell you a crack is structurally safe. Signs worth an engineer's opinion include a crack that's growing, one side sitting higher than the other, doors that have started sticking, or visible settlement.

Related: concrete repair and restoration.

Porches and steps take salt and freeze-thaw directly. Where the damage is at the surface, we remove the weak concrete and rebuild with a repair mortar suited to exterior exposure, then protect it. Where the concrete is deteriorated through its depth or the step has moved, repair may not last, and replacement by a concrete contractor is the honest answer.

Related: concrete crack repair and concrete repair and restoration.

After the snow is gone, wash the floor and look closely at the first few feet inside the door and the wheel paths. Flaking and pitting suggest salt and freeze-thaw damage. New or widening cracks are worth noting. White residue is dried salt that should be washed off. If you're considering a coating, photographs of these areas help us give you a better idea of what the repair will involve before we visit.

Related: concrete repair and restoration.

Saw-cut and construction joints take an impact every time a forklift crosses. Once an edge chips, the damage accelerates, and the joint becomes a trip point and a source of shock loading for equipment. We cut back damaged edges, rebuild them, and fill with a semi-rigid filler suited to wheel traffic. Coating over broken joints without repairing them usually means the coating fails along the same lines.

Related: joint filling and concrete repair and restoration.

A basement slab sits in contact with the ground, and moisture can move up through it even when the surface looks dry. A coating sealed over that moisture can trap it, and the pressure can push the coating off as blisters or peeling. Testing — commonly by in-situ relative humidity under ASTM F2170, or by the calcium chloride method under ASTM F1869 — tells us whether the slab is within the limit the chosen product allows. If it isn't, a moisture-mitigating primer can be specified where the manufacturer supports it.

Related: moisture and substrate systems and concrete coating services.

Scaling is loss of the top layer of concrete, usually in patches, and is commonly linked to freeze-thaw exposure with de-icing salts. Cracking is a break through the slab, which can come from shrinkage as the concrete cured, settlement, or movement. Most garage cracks are shrinkage cracks and can be treated before coating. Cracks that are widening, uneven across the break, or accompanied by settlement are a different matter, and a structural engineer should look at those before any coating decision is made.

Related: concrete repair and restoration.

The first few feet inside a garage door take the most punishment in an Ontario winter: snow falls off the car, melts, pools with dissolved salt, and freezes again when the door opens. That zone also has the widest temperature swings. Surface scaling — thin flakes coming away — often starts there, and it can also point to a weaker surface layer from how the slab was originally finished. We assess it before recommending anything, because the fix depends on how deep the damage runs.

Related: concrete crack repair and concrete repair and restoration.

Salt damage typically shows as scaling, pitting and spalled edges, and the first job is to find out how deep it goes. We grind until we reach sound concrete, then rebuild the damaged areas with a compatible repair material and grind them flush before any coating goes down. Coating directly over scaling usually fails, because the coating is only as strong as the layer it's bonded to. If the damage is deep or structural, repair alone may not be the answer, and we'll say so.

Related: concrete crack repair and concrete repair and restoration.

No. We never install over damaged concrete. Full surface restoration and crack repair are part of our preparation process, because a coating is only as good as the slab beneath it.

Related: concrete repair and restoration.