
Crack Repair
Crack repair begins by reviewing the crack pattern and the condition of the surrounding concrete. Cleaning, opening and filling methods depend on the defect and the intended floor finish.
Not every crack is the same
Hairline shrinkage cracks, cracks with displaced edges, cracks that open and close with the seasons, and cracks that let water through all need different treatment. A static crack can usually be routed or ground open, cleaned and filled with a rigid epoxy or polyurea filler so the floor reads as one surface. A crack that moves needs a flexible treatment, or must be carried through the new floor as a joint, otherwise the coating will simply crack again along the same line.
How cracks are repaired before coating
- The crack and surrounding concrete are assessed for movement, displacement and moisture.
- The crack is opened mechanically and loose material removed.
- A repair material compatible with the planned system is installed and ground flush.
- The area is prepared together with the rest of the slab before the coating goes down.
Spalled or pitted areas around cracks are rebuilt during the same step. For garage and exterior slabs exposed to road salt and freeze-thaw, see our guide to moisture and substrate systems and the blog post on reading a garage floor after winter.
Common questions
Will repaired cracks show through the new floor?
Static cracks that are properly filled and ground flush are usually hidden by flake or broadcast systems. Some may remain faintly visible in solid colours. Moving cracks can reappear unless they are treated as joints.
Do structural cracks get repaired the same way?
No. Wide, displaced or growing cracks may indicate a structural issue that needs an engineer's assessment before any floor finish is installed.
Tell us if a crack changes with the seasons, admits water or has uneven edges. Active movement and significant displacement may need further assessment before a cosmetic floor finish is selected.
This is part of our concrete repair & restoration service. Related work: joint filling, moisture & substrate systems and concrete surface preparation.
Further reading: Epoxy Floor Repair: How to Fix Peeling, Cracking, and Failed Garage Coatings and Scaling, Pitting and Spalling: Reading an Innisfil Garage Floor After Winter.



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